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Find out how Jewelry is made
The method used to make a number of identical pieces
of fine jewelry is called casting. A master model is made, generally
of metal. Then a rubber impression, or mold, is made of the master
model. Molten wax is cast in the rubber mold to make a wax model.
This wax model is used to form a second mold, made of plaster of
Paris. This plaster mold is placed in an oven, and the wax is melted
out. A hole left in the plaster lets the wax escape and the precious
metal enter. The plaster mold can be used only once. The first, or
rubber, mold may be used hundreds of times.
The casting process is much faster than working each piece
separately. But it is far from an automatic process. Each step must
be done by hand. Great care and a high degree of skill are
necessary.
Not all fine jewelry begins as a casting. Much of it starts as a
flat piece of precious metal, which is turned into an original
design. When a jeweler works this way, he uses many different hand
tools, such as files, punches, saws, mallets, and pliers. He also
uses a blowtorch to solder the parts of an article together.
Jewelry is also made by stamping. In this process the metal is
pressed between two shaped steel surfaces called dies. Dies are
expensive to make, so stamping is used only to make large quantities
of jewelry of the same pattern. Stamping usually makes the article
in two halves, which then have to be joined together.